Coil
coating is a continuous and automated process for coating metals
before building into end products. The steel or aluminum substrate is
delivered from the rolling mills in coil form. The metal coil is
placed at the beginning of the coating line and in a continuous
process at 700 feet per minute the coil is unwound, pre-treated,
pre-cleaned, pre-primed, and pre-painted. Coil coating provides for
controls that are virtually not possible to attain with other
painting processes. A flat sheet is used in coating process as it
allows for mechanical cleaning with the spray cleaning. The flat
sheet also allows excellent control of coating weights for the
pretreatment as well as the paint depending upon the equipment and
the paint system being applied.
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Coil
coatings provide durable surfaces, beautiful topcoats, innovative
applications, cost savings and green benefits as compared to other
substrates and coating options. Steps involved in coating process are
stitching the strip to the previous coil, cleaning the strip, power
brushing, pre-treating with chemicals, drying the strip, applying
primer on one or both sides, curing (up to 60 seconds), cooling the
strip, top coating on one or both sides, second curing, cooling down
to room temperature, and finally the rewinding of the coated coil.
Coil
Coatings Market Taxonomy
On
the basis of product type, the global market is classified into:
-
Plastisols
-
Polyurethane (PU)
-
Polyester
-
Polyvinylidine Fluorides (PVDF)
-
Silicone Modified Polyester
On
the basis of application, the global market is classified into:
-
Automobile
-
Construction
-
Transportation
-
Consumer goods
Coil
coatings are used in the lighting industry in decorative details and
lighting fixtures in office buildings, educational institutions,
retail spaces, hospitals, factories, government buildings and
warehouses. They are also used in film laminate for applications
which require a very high specular reflectance or mirror-like
reflection, such as fluorescent light fixtures, solar tubes, and
reflectors. Coil coatings are also used as a sound dampening solution
for metal roofing. The principal application segments for coil
coatings are steel and aluminium are among. Increasing steel and
aluminium demand in construction and transportation industries is
expected to promote coil coatings market.
Coil
Coatings Market Outlook – Increasing Demand for Lightweight
Materials to be the Major Market Driver
Asia
Pacific and North America are expected to be the most potential
markets for Coil Coatings manufacturers. Asia Pacific is projected to
witness relatively high growth in terms of value over the forecast
period. This is mainly attributed to the anticipated growth in
various end use industries such as automotive and construction,
especially in developing countries such as China and India. According
to IBEF, the Indian automotive industry is expected to be valued at
US$ 300 billion by 2026. This trend is expected to be followed over
the forecast period. India Brand Equity Foundation (IBEF) is a Trust
established by the Ministry of Commerce and Industry, Department of
Commerce in collaboration with the Government of India with the
purpose of promoting and creating international awareness of goods
manufactured in India.
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Coatings Market:
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Need
for cost effective and durable coatings are firing the demand for
coil coatings, especially in Asia Pacific and Middle East regions.
However, the substitution of metals by plastics is one of the
restraining factors for the coil coatings market. Expansions and
acquisitions is a key strategy adopted by the major players.
AkzoNobel, a leading coatings and paints manufacturer inaugurated a
new coatings plant in Noida, Uttar Pradesh. With an investment of US$
46.5 million (INR 3 crore), the new facility has added 6000 kl of
annual production in coatings. This will help the company to
penetrate the Asia Pacific market and increase supply chain. Some of
the major companies operating in the coil coatings industry include
BASF SE, Henkel AG & Company, DuPont, The Beckers Group, Kansai
Paint Chemical Limited, AkzoNobel, PPG Industries Inc., The
Sherwin-Williams Company, and Wacker Chemie AG.
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